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[HELP] PrusaSlicer and Klipper (mainsail) ERROR: Move exceeds max extrusion | SV06 (self.3dprinting)

submitted 1 year ago* (last edited 1 year ago) by TheSun to c/3dprinting@lemmy.world

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Hi everyone, I figured I have struggled with this enough over the past day and its time to consult the community. I've been running this same setup for about a month now with the only major change in that time being implementing the input shaping. Recently (last week) I have been unable to complete any prints because every time, I get the error: Move exceeds maximum extrusion ((in the case) 10.681mm^2 vs 0.640 mm^2).

My research says that it is likely due to a mix up between relative and absolute extrusion mode, however I did not change any of those settings in the past month prior to the start of this issue.

Troubleshooting conducted so far: 1) uncheck relative extrusion distances in printer settings>general RESULT -> same error. 2) re-enable relative extrusion in the slicer and explicitly add an M83 command to START_PRINT macro RESULT -> same error. 3) disable the check altogether and observe the print by adding MAX_EXTRUDE_CROSS_SECTION of 50 into printer.cfg RESULT -> no error, but it is massively overextruding blobs in that spot as expected given the error. Had to cancel print anyways it was so bad.

Edit: T.S. continued: 4) setting pressure advance to 0. RESULT -> same error.

Here is my START_PRINT macro before I started messing with it troubleshooting.

Pressure advance is 0.0425.

I'm not sure if there is more information I would need to share that may help find the cause like perhaps export the profile from the slicer as well?

I'm on PrusaSlicer 2.6.1 appimage on pop_OS using the Ellis 3d Sovol SV06 SuperSlicer profile adapted to PrusaSlicer with some tweaks as I go.

Printer is an SV06 running Klipper on a Raspberry Pi 4 with MainsailOS.

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[–] callcc@lemmy.world 2 points 1 year ago (1 children)

Could you share the top few lines (including the first few G1 ... Lines) of a gcode file that fails?

[–] TheSun 1 points 1 year ago (2 children)

sure thing, here is the start of it.

[–] callcc@lemmy.world 1 points 1 year ago

Hmm, can't see anything wrong with it unfortunately. I'm also not used to Klipper G-Code (yet).

[–] callcc@lemmy.world 1 points 1 year ago

You could also have a look at the few lines of G-Code that seem to trigger it. Although finding that line is not so easy. I'm just wondering if you would find an unexpected jump in the E coordinate ie. E jumping to E. That would at least make sure that the slicer is the culprit. If you don't find such a thing, I guess your printer is badly configured somehow.